Cartridge Heater With Lead Protection
Features of Product 1. Diameter: 2.5mm - 32.5mm 2. Length: 10mm - 6000mm 3. High power density 4. Long life cycle 5. Warranty: One year 6. Different type of wire available according to the usage environment.
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- China
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BUILT-IN THERMOCOUPLES
One option of cartridge heater is built-in thermocouples. These thermocouples could be attached at the end or middle of the cartridge heater, grounded or ungrounded. Thermocouples could be type “J” or “K”.
WELL SEALED AND MOISTURE PROOFING
In order to strengthen the product's sealing and prevent from moisture, Teflon lead wires could be used. Lead end is sealed with Epoxy, silicone or Teflon. Maximum temperature could reach 245 ℃ .
MATERIALS FOR HIGH TEMPERATURE
If heaters are operating under extreme high temperature, shengfumei cartridges could be sealed by ceramic end cap with high temperature ceramic glue. Maximum temperature could reach600- 800℃ .
CUSTOM DISTRIBUTED WATTAGE
In some applications such as sealing or rubber molds, the two ends of a cartridge heater are usually colder than the middle. To solve this inconsistency and have a uniformly distributed heat source, cartridge heaters could be made to have higher wattages at the ends.
CUSTOM NON-HEATING PARTS
Non-heating parts could be customized. Non-heating part length and position could be manufactured according to the applications to achieve best effect. No heat section could be in the middle or at the end of the cartridge heater.
OPTIONAL HEATING ZONES
shengfumei provides customization of separate heating zones in a product. It could be used as normal heater, or separately control each heating zones when needed to realize partial heating
Technical Parameters
Resistance Wire：NiCr 80/20 wire
Sheath Material：Stainless steel 304, 321, 316, TA1, Incoloy 800, Incoloy 840
Tube Diameter：Min is 3mm, max is 30mm
Tube Length ：Min is 15mm, max is 3meter
Maximum Temperature：800 degree celsius
Wattage Tolerance：+5%, -10%
Resistance Tolerance：+10%, -5%
Voltages Available：380V, 240V, 220V, 110V, 36V, 24V or 12V
Length Tolerance：± 1 mm
Diameter Tolerance：± 0.02 mm
Standard Cold Zone：5~10mm
Insulation Resistance (cold)：≥ 500 MΩ
Maximum Leakage Current (cold)：≤ 0.5 mA
Main Materials
Resistance Wire:Nickel chromium resistance wire (Ni80Cr20)
Core:MgO
Sheath: SUS304,SUS321,SUS316, TA1, Incoloy800(NCF800), Incoloy840(NCF840)
Lead wire:Fiberglass (Max. Temp. 250℃)
Teflon (Max. Temp. 250℃)
Silicone (Max. Temp. 200℃)
High temperature fiberglass (Max. Temp. 450℃)
Ceramic beads(Max. Temp. 800℃)
Lead protection:Silicone glass fiber sleeve, Steel braid, Steel hose
Seal:Ceramic (Max. Temp. 800℃)
Silicone (Max. Temp. 180℃)
Epoxy (Max. Temp. 315℃)
Features
1. Simple structure, high heating power
2. Easy and economical installation
3. Designed and manufactured with good materials
4. Uniform heating
5. Accurate dimensions, maximum heat transfer
6. Easy maintenance and replacement
Design Details
Please provide the following information:
1. Heating tube diameter or drilled hole size and length
2. Heating length
3. Rating power
4. Voltage ( & Phase）
5. Heating medium
6. Operating temperature
7. Fixing method
8. Lead wire length
Note：The more details provided, the better it'll be designed and fits the application
